Aluminum formwork distribution boxes are installed by carefully preparing the site, assembling modular panels in sequence, aligning and bracing them, and ensuring embedded components are accurately positioned before concrete pouring.

Preparation

Before installation, review the construction drawings to verify wall thickness, slab heights, column widths, and opening locations to ensure correct formwork configuration . Prepare a level and stable foundation, as uneven surfaces can affect alignment and concrete accuracy . Reserve a material stacking area and organize all panels, accessories, and tools in predefined locations to streamline installation . Apply demoulding agent to panels before assembly to facilitate later removal .

Panel Assembly and Installation Sequence

1. Wall and Column Formwork: Begin with vertical panels for walls and columns, ensuring proper alignment and verticality using adjustable diagonal bracing and shoring props .
2. Lower Bay Windows and Beams: Install lower bay window panels, followed by beam panels, ensuring embedded parts are correctly positioned in pre-drilled holes .
3. Upper Bay Windows and Slab Panels: Assemble upper bay window and slab panels, adjusting horizontal elevation with shoring props .
4. Staircase and K Board: Complete staircase formwork and any hanging molds, maintaining strict adherence to the installation sequence to prevent misalignment .

Alignment and Bracing

Use Flat Ties and Steel Walers to maintain rigidity and overall stability of the formwork . Adjustable diagonal bracing ensures verticality, while shoring props regulate horizontal elevation. Continuous checks for level, plumb, and alignment are essential throughout assembly .

Embedded Components

Ensure all embedded parts such as electrical conduits, plumbing, or distribution boxes are positioned accurately in the pre-drilled holes of the panels. Misplacement can lead to rework and compromise structural integrity .

Safety and Quality Control

• Follow safety protocols for handling panels and tools.
• Verify panel connections with pins and wedges to prevent movement during concrete pouring .
• Conduct quality checks for verticality, alignment, and surface finish before pouring concrete .

Concrete Pouring and Removal

Once the formwork is fully assembled and aligned, pour concrete carefully, monitoring for settlement and uniformity. After curing, dismantle panels in reverse sequence, ensuring components are cleaned, coated with demoulding agent, and stored properly for reuse . By following these steps, the aluminum formwork distribution box can be installed efficiently, ensuring high-quality concrete surfaces, structural accuracy, and safe, repeatable use.